Which Shirt is Best for Welding? Expert Guide (2023)

Welder smiling after figuring out, What Shirt is best for welding?

Selecting the right welding shirt is pivotal not just for comfort, but for safety as well. Welding involves exposure to high heat, sparks, and spatter, making it essential to choose a shirt that offers optimal protection.

This comprehensive guide will delve into the key factors one must consider when choosing a welding shirt, from the material and weight to the design and additional safety features.

What makes a good Welding Shirt?

A good welding shirt is paramount for any welder as it forms the first line of defense against potential hazards such as sparks, spatter, and ultraviolet and infrared radiation. The ideal welding shirt is one that balances comfort, durability, and safety.

  • Flame-resistant material: Essential to prevent the shirt from catching fire upon contact with sparks or spatter.
  • Comfortable Fit: It should not be too tight or too loose, allowing freedom of movement.
  • Durability: Must withstand the rigors of welding, resisting wear and tear.
  • Adequate Coverage: Long sleeves and a high collar to protect the arms and neck from radiation and sparks.
  • Breathability: Helps in keeping the welder cool and comfortable during long working hours.

Balancing these factors will result in a welding shirt that not only protects the welder but also contributes to higher productivity and job satisfaction.

Which Welding fabric is better?

welder wearing a welder jacket and welder shirt, while welding on a pipe.

When it comes to welding, the choice of fabric is of utmost importance as it plays a crucial role in the welder’s safety. The two most commonly used fabrics for welding shirts are flame-resistant (FR) treated cotton and leather.

FR-treated cotton is often preferred because it combines the comfort of cotton with added flame resistance. It is lightweight, breathable, and can be worn for extended periods without causing discomfort. Leather, on the other hand, offers superior protection against sparks, spatter, and heat but can be heavier and less breathable.

  • Flame-Resistant (FR) Treated Cotton: Lightweight, breathable, and comfortable for extended wear. Offers good protection against sparks and spatter.
  • Leather: Provides superior protection against sparks, spatter, and heat. Durable but can be heavier and less breathable.
  • Wool: Natural fiber that provides good insulation and flame resistance. However, it can be heavy and less comfortable in warm environments.
  • Denim: Durable and provides reasonable protection against sparks and spatter. However, it should be 100% cotton denim without any synthetic mix.

Ultimately, the best fabric is one that provides adequate protection against the hazards of the job while ensuring the comfort of the welder. It is always advisable to assess the risks associated with a particular welding job and choose the fabric that offers the best protection against those specific hazards.

Best Welding Shirts Brands

Several brands specialize in producing high-quality welding shirts designed to protect welders from the hazards they face daily. These brands have earned a reputation for creating durable, comfortable, and safety-focused apparel.

  • Carhartt: Renowned for its durable workwear, Carhartt offers flame-resistant welding shirts made of high-quality materials.
  • Revco Black Stallion: A leading brand in the welding industry, known for its TruGuard line of flame-resistant clothing.
  • Lincoln Electric: Offers a range of welding apparel, including flame-resistant shirts, designed to provide maximum protection.
  • Up in Smoke Welding Apparel: A brand focused on creating innovative welding apparel that provides warmth, protection, and style.
  • Ariat: Offers a range of flame-resistant workwear designed for comfort, durability, and protection.

Ultimately, the best welding shirt brand will depend on your specific needs, preferences, and budget. It is important to choose a reputable brand that is known for producing high-quality, flame-resistant welding shirts.

Welder Shirt Buying Guide

Welder welding with a mask on his face and wearing an orange welding shirt

Selecting the ideal welding shirt is crucial for ensuring your safety and comfort while working. It is not just a piece of clothing but an essential part of your safety gear. Here are some key factors to consider when buying a welding shirt:

  • Material: Choose a shirt made of flame-resistant material such as 100% cotton, wool, or specially treated fabrics.
  • Weight: Opt for a shirt that is heavy enough to protect against sparks and spatter but light enough to wear comfortably for extended periods.
  • Fit: Ensure the shirt fits well but is loose enough to allow freedom of movement.
  • APTV Rating: rc Thermal Protection Value, commonly abbreviated as ATPV, is a measure of a garment’s capacity to resist heat and thereby prevent second-degree burns. It is quantified in terms of calories per square centimeter (cal/cm²) and is determined by the garment’s total weight.

For instance, a garment with an ATPV rating of 7 indicates that it can withstand a heat intensity of 7 cal/cm² for a duration of 2 seconds before catching fire. It’s important to note that these values are derived from laboratory tests and the actual resistance can vary based on the work environment.

  • Design: Select a design that offers maximum protection, such as a high collar and long sleeves.
  • Brand: Opt for a reputable brand known for producing high-quality, durable welding apparel.

Remember, investing in a good quality welding shirt is investing in your safety and well-being. Don’t compromise on quality to save a few bucks. Your safety is worth every penny. For more insights and recommendations on the best welding shirts available in the market, check out our blog post Best Welding Shirts to Buy in 2023“.


Some commonly asked questions regarding Welder shirts are:

Is cotton or polyester better for welding?

Cotton is better for welding than polyester. Cotton is a natural fiber that is less flammable and will not melt onto your skin like synthetic fibers like polyester. Additionally, flame-resistant (FR) treated cotton provides added protection against sparks and flames.

Can you weld in a T-shirt?

t is not recommended to weld in a regular T-shirt as it does not provide adequate protection against UV radiation, sparks, and molten metal splatter. It is always advised to wear flame-resistant clothing and safety gear while welding.

Do you need FR shirts for welding?

Yes, flame-resistant (FR) shirts are highly recommended for welding as they provide protection against sparks, flames, and molten metal splatter which are common hazards associated with welding.

What material should you not wear when welding?

Avoid wearing synthetic materials such as polyester, nylon, or rayon while welding as they can melt and cause severe burns. It’s best to wear natural fibers like cotton or wool, and even better if they are flame-resistant.

Is it OK to weld in short sleeves?

It is not advisable to weld in short sleeves as it exposes your arms to UV radiation, sparks, and hot metal splatter. Always wear long-sleeved, flame-resistant clothing to protect your skin while welding.

Leave a Comment

Your email address will not be published. Required fields are marked *